Under the direction of the Shift Leader and Production Supervisor/Manager, the production associate/operator is responsible for set up and operation of machinery within the following departments FRP, Extrusion, Coating, Respool and Winding. The production associate/operator ensures safety is their #1 priority; they produce the highest quality product at the lowest possible costs while meeting customer specifications and delivery requirements in accordance with Avient Corporation policies and procedures.
* Sets up and starts all machines, checking all controls for adherence to procedures.
* Complies with all safety policies and procedures.
* Demonstrates teamwork in all phases of operation.
* Troubleshoots equipment and processing issues.
* Examines materials visually in order to ensure conformance to established standards.
* Operates machinery according to operating procedures.
* May take samples of materials to lab for evaluations and instructions.
* Refers issues/problems to lead/supervisor for disposition.
* Performs all required machine cleaning
* Completes and maintains all required computer inputs.
* Responsible for data integrity.
* Documents work completed as required including logs, data reports, procedures, etc.
* Participates in training, retraining and continual improvement processes and methods.
* Maintains departmental housekeeping standards.
* Supports the vision, mission and guiding principles of the company.
* Follows all rules, laws and procedures related to HS&E, ISO and other regulations.
* Other projects/duties as assigned or needed.
Department specific job duties:
FRP
* Responsible for understanding and acknowledging work orders and customer specs
* Responsible for retrieving all needed materials
* Responsible for inspecting, prep, and loading/ unloading creel materials
* Responsible for doffing and helping other operators doff
* Responsible for splicing yarns
* Perform line set up and start up procedures
* Responsible for shutting down lines and clean up
* Make adjustments to equipment settings according to spec for each job
* Monitor processes, documenting and making adjustments as necessary
* Understand our ERP system and use it efficiently
* Unload finished materials and perform first line inspections and provide samples to QA
* Responsible for keeping area clean and clear of safety hazards
Extrusion
* Responsible for understanding and acknowledging work orders and customer specs
* Responsible for line set up including tool changes, and line adjustments
* Responsible for retrieving all needed materials
* Responsible for using proper PPE when working inside the Hot Zones
* Understand our ERP system and use it efficiently
* Responsible for doffs and helping other operators doff
* Collect samples, record sample data and provide samples to QA
* Responsible for inspecting finished goods before pack out
* Using a forklift to pack out finished goods for shipping
* Inspect, prep and load material on payoff/ take-up systems
* Make adjustments to equipment settings according to spec for each job
* Monitor processes, documenting and making adjustments as necessary
* Unload finished materials and perform first line inspections and provide samples to QA
Coating
* Responsible for understanding and acknowledging work orders and customer specs
* Responsible for mixing resin to be used on line
* Perform process line set up and start up procedures, and shut down procedures
* Responsible for doffs and helping other operators doff
* Responsible for splicing yarn
* Using a forklift to retrieve materials needed
* Make adjustments to equipment settings according to spec for each job
* Monitor processes and making adjustments as necessary
* Unload finished materials and perform pack out process for shipment
* Responsible for providing samples to QA
* Responsible for using our ERP system to pack out and make labels
Winding
* Responsible for understanding and acknowledging work orders and customer specs
* Responsible for performing mechanical changes to winder gears
* Responsible for inspecting, prepping, and loading/ unloading materials
* Monitor process and make adjustments accordingly
* Perform yarn splicing
* Perform quality checks using a tensile tester
* Unload finished materials and perform quality inspection before packing out
* Responsible for pack out process including using our ERP system, weighing finished goods, and preparing boxes for shipment
Respool
* Responsible for correcting non-conforming reels of FRP, including sanding trash or scraping off parts of the reel
* Responsible for loading/ unloading pay offs and take-ups
* Responsible for achieving a leveled traverse
* Using forklifts and pallet jacks to move materials
* Responsible for inspecting and weighing reels before use
* Perform quality inspections and provide samples for QA
* Responsible for reporting scrap
* Responsible for preparing reels for shipment
* Understanding and using our ERP system efficiently