Sr. Mechanical Design Engineer, Low Voltage Architecture

This role within the Low-Voltage Distribution Team focuses on mechanical design of complex wire harnesses and associated components and assemblies on Tesla's Vehicle and Data Center programs. Engineers on this team are responsible for the complete engineering life cycle, from high-level architecture decisions through design iteration and production.In addition to physical product design, responsibilities include new technology development focused on application of novel materials, processes, and manufacturing/assembly automation.

This role requires close collaboration across multiple subsystems with high-level involvement across entire platforms. Engineers should have the ability to work independently with sole ownership over multiple unique parts while collaborating closely with internal and external teams, and suppliers. Candidates must have evidence of using first principles to completethe full engineering design cycle, including hands-on prototyping, manufacturing, and assembly experience, with excellent application of Mechanical Design, Thermodynamics, Design for Manufacturing, Structures, Electrical Fundamentals, GD&T, and Materials Science.

• Design mechanical components and mechanisms for wire harnesses, electrical connections, conductors, and assembly integration
• Develop innovative technologies and manufacturing techniques for enhanced performance
• Conduct thermal and structural modeling of components and systems for optimization
• Build prototypes and validate functionality through lab testing and real-world applications
• Collaborate with cross-functional engineers to integrate electro-mechanical systems
• Partner with reliability engineers to ensure design robustness and longevity through testing and validation
• Work with manufacturing engineers and suppliers to transition concepts into high-volume production, including hands-on engineering trial and build support

• Degree in Mechanical Engineering or equivalentexperience
• Demonstrated experience in mechanical engineering within product design and manufacturing environments
• Knowledge of high-volume manufacturing processes such as injection molding, die casting, stamping, and extrusion
• Proficiency in CAD modeling, with CATIA / 3DExperience experience highly valued but not required
• Ability to travel 5-10% of the time

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Medical plans > plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D
• Short-term and long-term disability insurance (90 day waiting period)
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program